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Author Topic: xj/yj transfer box swap?  (Read 1477 times)

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grayspeed

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xj/yj transfer box swap?
« on: November 29, 2010, 10:35:56 PM »

Has anybody swapped an xj full time 4wd t/box into a yj? Be nice to have a centre diff......
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daggie

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Re: xj/yj transfer box swap?
« Reply #1 on: November 30, 2010, 06:41:52 AM »

not on a yj, but yes on a zj 2.5 td, manual, works a treat :003: :icon_jook:
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Grand cherry, 3.0 crd Overland
Grand cherry, 2.7 crd
95, Cherry, aka Blackie      P38 range rover

ivanidea

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Re: xj/yj transfer box swap?
« Reply #2 on: November 30, 2010, 09:59:55 AM »

I thought the reason why swb jeeps didn't have full time 4wd was because they were too short. 

The full time 4wd transfer case is too long to work in a wrangler, since the rear shaft would have to be very short and at a steep angle.
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Current Jeep: 2021 Willys 2dr 3.6 Auto. Sarge Green + Tan Top.
Former Jeep (USA): 2016 Renegade 2.4L 75th Anniversary 4WD Auto.
Former Jeeps (UK): 2000 Cherokee 2.5TD Sport Manual, 2001 TJ Sport 4.0 Manual, 2008 Liberty 2.8CRD Limited Auto, 2011 JKU 2.5CRD Limited Auto.

Panic mechanic!

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Re: xj/yj transfer box swap?
« Reply #3 on: November 30, 2010, 12:29:20 PM »

don't beleive it is too short , have read on jeep forum about a few people dropping  cherokee's gearbox's and transfer cases into tj's to get the overdrive and help the mpg. so don't see why it should not fit a cherokee might just take some work with plumbing the electrics in.
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Panic mechanic!

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Re: xj/yj transfer box swap?
« Reply #4 on: November 30, 2010, 12:34:50 PM »

think you need to swap the whole lot.
http://www.stu-offroad.com/engine/aw-4/aw-4-1.htm
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wildwood

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Re: xj/yj transfer box swap?
« Reply #5 on: November 30, 2010, 02:31:49 PM »

Can you get a SYE for the cherry transfer case??????????  That willl be key to the success.......or not
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daggie

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Re: xj/yj transfer box swap?
« Reply #6 on: November 30, 2010, 02:50:52 PM »

its a hack and tap sye
if you use a later facelift 242 its easier and cheaper
this is an early 242
http://www.angelfire.com/nc3/84jeepxj/sye.html

search for sye
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Grand cherry, 3.0 crd Overland
Grand cherry, 2.7 crd
95, Cherry, aka Blackie      P38 range rover

Mike Pavelin

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Re: xj/yj transfer box swap?
« Reply #7 on: December 01, 2010, 09:56:39 PM »

You'll lose the vacuum switch that engages the axle disconnect.
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grayspeed

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Re: xj/yj transfer box swap?
« Reply #8 on: December 01, 2010, 10:18:38 PM »

You'll lose the vacuum switch that engages the axle disconnect.

Won't be missing it, as it doesn't work now!

After reading a lot of the yank sites I believe it isn't a problem to swap the boxes. I think the next step is to put the two next to each other and work out the differences and find a SYE.....
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JamesH

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Re: xj/yj transfer box swap?
« Reply #9 on: December 02, 2010, 11:14:47 AM »

Rubicon Express Hack & Tap SYE on my XJ 242 transfercase
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