Birty Dastards Jeep Club

Tech Forum => Workshop => Topic started by: scrw on August 15, 2011, 04:26:09 PM

Title: Rustproofing
Post by: scrw on August 15, 2011, 04:26:09 PM
Now the Grand is lifted a bit more I have notice the jetwash has started to strip the chassis coating off. I am looking for something to paint on really, that will survive jetwashing so not chassis wax. Whats the best stuff to use?
Title: Re: Rustproofing
Post by: Panic mechanic! on August 15, 2011, 04:28:54 PM
if its coming off  I would check thoroughly along the whole thing as once muck and moisture gets behind it, it will rust thru in no time
Title: Re: Rustproofing
Post by: scrw on August 15, 2011, 05:08:39 PM
In the wheel arches on the WJ its not the rubbery stuff applied to the bottom of the jeep, its just normal paint, in some areas its worn to the undercoat.
Title: Re: Rustproofing
Post by: isle of man on August 15, 2011, 05:18:30 PM
Hmmm off topic here but relevant - who has any experience with galvanising? Thinking of tearing down the 75 as the chassis is crusty in places nothing serious but need doing.


Title: Re: Rustproofing
Post by: Nosebolt on August 15, 2011, 05:28:46 PM
just remember that galvanising is a barrier and not a cure, ANY rot on there when dipped will still be there after and will just carry on rotting under the galv
Title: Re: Rustproofing
Post by: Dave69 on August 15, 2011, 08:24:08 PM
get it acid dipped first and see whats left after the rust has all gone
Title: Re: Rustproofing
Post by: Dave The Sparky on August 15, 2011, 09:26:17 PM
oooh,oooh me,me,me mr isle of manky i have had two chassis galvanised, what do you want to know (https://birtydastards.com/frm/proxy.php?request=http%3A%2F%2Fwww.jonrb.com%2Femoticons%2Ffriends.gif&hash=521993596aa11cc683784d01ec7e9852e29dfc0a)
Title: Re: Rustproofing
Post by: scrw on August 15, 2011, 09:39:35 PM
Anyway, back to painted on rustproofing :017:
Title: Re: Rustproofing
Post by: isle of man on August 15, 2011, 09:40:25 PM
oooh,oooh me,me,me mr isle of manky i have had two chassis galvanised, what do you want to know (https://birtydastards.com/frm/proxy.php?request=http%3A%2F%2Fwww.jonrb.com%2Femoticons%2Ffriends.gif&hash=521993596aa11cc683784d01ec7e9852e29dfc0a)

**Takes a deep breath**

Alllll rrrrrighty then - what is the cost of such? Do they do all the work? location? Is "KY" part of this?
Title: Re: Rustproofing
Post by: Bulldog67 on August 15, 2011, 09:49:09 PM
u take the chassis to them, they shot blast and dip
Title: Re: Rustproofing
Post by: Dave The Sparky on August 15, 2011, 09:59:57 PM
1: Strip it all down so there are no melty things i.e bushes etc on the chassis
2: Get it shot/sand blasted to find all the holes and remove the surface rust on the outside
3: Repair all the holes you have just found
4: Blow it out with an airline as you have now filled it with sand/shot and bits of grinding dust
5: Get rid of any underseal that is there otherwise you will make a mess of the galv and they will have to dip it twice and pay twice :icon_eek:
6: Take it to the galvanisers who do the rest

You are looking at about £100 for the shotblast
unlimited £ssss for repairs
cost me about £200 +VAT for the galv part at the beginning of the year.
Oh and you will need a selection of taps and files to clean out the threads and mounts that are now full of zinc

Your problem is you need a galvanisers and i assume there isnt one on the Isle of Man

http://www.wedge-galv.co.uk/default.aspx (http://www.wedge-galv.co.uk/default.aspx)

oh and scrw since this thread has gone awry as usual i found that the underbody sealer stuff with waxoyl seems quite good.
http://www.hammerite-automotive.com/ (http://www.hammerite-automotive.com/)
Title: Re: Rustproofing
Post by: Nosebolt on August 15, 2011, 10:19:13 PM
Anyway, back to painted on rustproofing :017:

iron oxide primer (rustolium or POR15) then a chassis enamel, but as always the secret is in the preparation
Title: Re: Rustproofing
Post by: isle of man on August 15, 2011, 10:34:35 PM
1: Strip it all down so there are no melty things i.e bushes etc on the chassis
2: Get it shot/sand blasted to find all the holes and remove the surface rust on the outside
3: Repair all the holes you have just found
4: Blow it out with an airline as you have now filled it with sand/shot and bits of grinding dust
5: Get rid of any underseal that is there otherwise you will make a mess of the galv and they will have to dip it twice and pay twice :icon_eek:
6: Take it to the galvanisers who do the rest

You are looking at about £100 for the shotblast
unlimited £ssss for repairs
cost me about £200 +VAT for the galv part at the beginning of the year.
Oh and you will need a selection of taps and files to clean out the threads and mounts that are now full of zinc

Your problem is you need a galvanisers and i assume there isnt one on the Isle of Man

http://www.wedge-galv.co.uk/default.aspx (http://www.wedge-galv.co.uk/default.aspx)

oh and scrw since this thread has gone awry as usual i found that the underbody sealer stuff with waxoyl seems quite good.
http://www.hammerite-automotive.com/ (http://www.hammerite-automotive.com/)



TA.....
Title: Re: Rustproofing
Post by: Bishops Finger on August 15, 2011, 11:54:18 PM
Zinc primer spray...followed by some Rustoleum
Title: Re: Rustproofing
Post by: IrishCJ6 on August 16, 2011, 10:08:39 AM
I've always gone for cleaning the area down with a wire wheel/flap disc so its clean, a wipe with thinners to clean off any grease and then a couple of coats of etch primer then a coat of stone chip gaurd, not the cheap tar stuff but the over paintable spray type. That is what I'm doing on mine.

Title: Re: Rustproofing
Post by: Nosebolt on August 16, 2011, 10:16:03 AM
Zinc primer spray...followed by some Rustoleum

from what I remember that may be counter productive, the active element of rustolium needs contact with steel to work, the zinc primer works like galv, as a barrier. where as the rustolium or POR15 chemically alters the surface of the steel to prevent rust. rustolium while cheaper than POR15 will also need a wear coat over the top like chassis enamel as it will be easy worn off off roading
Title: Re: Rustproofing
Post by: bigjeepzj on August 16, 2011, 12:18:24 PM
 :iagree:
These products need to be painted on to the rust.
from what i under stand. They kill the rust by stripping the oxygen molecules from the iron oxide  (rust)
Therefore if you just paint on top of normal paint, you just turn your paint black.

Title: Re: Rustproofing
Post by: thorna on August 16, 2011, 02:14:05 PM
I did a comparative saltfog test a few years ago on coatings applied over new & slightly corroded surfaces.
Por15 is brilliant, but for an easier time hammerite/waxoyl stone chip also did very well & was the easiest to apply handle.
The various underseal waxes were a pain to apply neatly & didn't do too well.
Title: Re: Rustproofing
Post by: Dave69 on August 17, 2011, 08:54:08 PM
preparation is the key to a good coating.

chassis enamel is good along with hammerite
Title: Re: Rustproofing
Post by: wildwood on August 17, 2011, 11:21:14 PM
I have used hammerite and POR15 on 2 yJs chassis.........

Hammerite is easy to use and over clean shiny angle ground chassis cleaned surface looks good ..  for a while and then its as if its been blasted off by rain and the elements ...and then its back to square one.....

POR 15 is advisable to buy in the trial tins.very small and then use with a brush and throw away..............its the bollox tho..... and wear gloves and overalls you dont give a crap about....... my gloves had a hole in and it took 5 days for the paint to wear off!!!   :hysterical:

Does the job and lasts......use it on chassis and axles and.........well. anything you want to look  untouched by rust!!