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Author Topic: 2004 Cherokee 2.8 CRD - Heater fan switch not working properly  (Read 1594 times)

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Simon J

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2004 Cherokee 2.8 CRD - Heater fan switch not working properly
« on: February 09, 2011, 09:37:27 PM »

Now that my 2.8 CRD engine warms up properly on the short commute to work as a result of replacing the thermostat, I'm able to enjoy the delights of having a heater these cold mornings but I've now realised that the heater fan is only working on settings 3 and 4 and doesn't blow at all on 1 or 2. A bit of research would suggest that the cause might be a faulty resistor, but if so, where is it located and how easy is it to replace it (and how expensive?); and if not the resistor, any other suggestions?
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ivanidea

  • Expat - Livin' the dream...
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  • Vehicle: Jeep Wrangler JL - 2dr Willys
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Re: 2004 Cherokee 2.8 CRD - Heater fan switch not working properly
« Reply #1 on: February 09, 2011, 09:44:01 PM »

I have done this.

The procedure can be found on www.lostkjs.com and www.jeepjk.com.  Just do a search on the forums.

The resistor is located behind the glovebox.  The resistor is not the easiest thing to remove thanks to the connector.

From what I remember, discconect the battery and wait for at least 5 minutes (to allow the airbag capacitor to discharge).

Remove the glove box.  Remove the resistor.  Install new resistor, replace glove box and reconnect battery.

The resistor costs between £20 and £25 (2009 prices).
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Current Jeep: 2021 Willys 2dr 3.6 Auto. Sarge Green + Tan Top.
Former Jeep (USA): 2016 Renegade 2.4L 75th Anniversary 4WD Auto.
Former Jeeps (UK): 2000 Cherokee 2.5TD Sport Manual, 2001 TJ Sport 4.0 Manual, 2008 Liberty 2.8CRD Limited Auto, 2011 JKU 2.5CRD Limited Auto.

Simon J

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Re: 2004 Cherokee 2.8 CRD - Heater fan switch not working properly
« Reply #2 on: February 09, 2011, 10:27:26 PM »

Thanks, ivanidea, it certainly seems as though it's the resistor. I'll try and pick one up when I'm home next week and it's clearly a DIY replacement job when I return.
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Simon J

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Re: 2004 Cherokee 2.8 CRD - Heater fan switch not working properly
« Reply #3 on: February 10, 2011, 03:19:54 PM »

Just rang my Jeep dealer back in Belfast (isn't Skype a wonderful thing?) and they keep the resistors in stock as they are a common replacement item! The price is GBP 22.75 (presumably plus VAT) which seems fair enough.
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Simon J

  • Guest
Re: 2004 Cherokee 2.8 CRD - Heater fan switch not working properly
« Reply #4 on: February 24, 2011, 11:04:53 PM »

Turns out the UK price is £22.75 including VAT which seems fair enough. I had taken the old one home with me to be sure of getting the right part but on arriving back to a cold and snowy airport at nearly midnight it was only the work of a few minutes to pop the new one in before leaving the car park. Nice to have a controllable heater at last with my new thermostat and a heater blower that works properly.  :icon_biggrin:
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